1500mm Coil Coating Line: CC-174

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Description

Manufacture: new in 2012 (one owner) Condition: - This line is installed on foundation and has been modernized several times. It can paint speciality coatings and products. It includes several important systems like inline dry paint film thickness measuring, etc. This line is not your average paint line ... it has capabilties well above average. Materials: - Aluminum, Hot Dip Galvanized, Tinplate, Al-zinc, Galv-alum Paints: - Polyester, PVDF, PVC Plastisol, Polyurethane - Polyamide, Epoxy, Laquer - Maximum substrate weight /m2 is 9 kg /m2 - Minimum substrate weight /m2 is 0.7 kg /m2 Strip Width: - 800mm to 1500mm max (31.5 - 59.0") Strip Thickness: - Aluminum: 0.20 - 1.5 mm (.008 - .060") - Galv Steel: 0.20 - 0.8mm (.008 - .031) - Typical operation = 0.2 mm to 1.2 mm Line Speed: - 100 mpm (328 fpm) Coil Size: - ID = 508/600mm (20"/23.6") - OD = 1750mm (69") - Weight = 10 mtons (22,040 lbs) Annual capacity: 160,000 mtons (for 0.5 mm x 1500 mm Hot Dip Galvanized for 300 days per year) Equipment: - Uncoiler #1 - Coil Car #1 - Uncoiler #2 - Coil Car #2 - Entry Shear - Strip joiner - Bridle 1 (2 Roll AC motor & Gearbox Driven) - Entry Accumulator (Electric motor driven, Capacity = 120 m of strip) - Pretreatment (Cleaning & Rinsing, 2 Cleaning Section, 2 Rinse Section, Automatic Dosing & Temp Control) - Chem Coater (chemical treatment) a. Chemical Coater (S wrap top and back / Chromated & Chrome Free / Dryer) - Coaters: a. Three coaters total b. All VERTICAL units c. Prime coater = 1 unit, 3-Roll application top and back sides d. Finish coater 1 = S-wrap, 3-roll application one side only e. Finish coater 2 = 3-roll application one side only f. Conversion to "quick change" is possible - Ovens: a. VERTICAL units b. Prime oven = combination near-infrared and gas-fired zones (4 zone NIR by Bekaert, 5 m length) (2 zone gas-fired by Spooner, 10 m length) c. Finish oven = Conventional Vertical Omega Oven, 4 Zones, 1,000,000 kCal each, One side Curing d. Air-cooling and water quench sections - Bridle 3 - Bridle 4 - Exit Accumulator (120 m strip capacity) - Bridle 5 (2 Rolls, AC Motor&Gearbox Driven) - Exit Shear - Recoiler (10 mton, 508 mm & 600 mm) - Coil Car Other Equipment: - 5 Steering units - Hydraulic Systems Entry, Coating, Exit - Electrical Rooms ( Entry and Exit ) - Operator Panels ( Entry, Coaters, Exit ) - RTO System ( Regenerative Thermal Oxidisers ) MEGTEC 45.000 m3/h - Heat Exchangers (2 Air-to-Air units + 2 Air-to-Water units) - Fume exhaust duct work Control system: Siemens / AC controlled with common DC bus ( Sinamics drives and Simotion Controller) THERMO SCIENTIFIC INLINE DRY PAINT THICKNESS MEASUREMENT SYSTEM (VERY IMPORTANT TO PAINT COST SAVINGS AND QUALITY CONTROL) Complete line - installed. Operation stopped June 2018. Sold "as is, where is" installed by Phipps Co Equipment Brokers

Specifications

Year2012
ConditionUsed
Stock NumberCC-174