1996 CLECIM 1500 mton Extrusion Press

Application:
- Press is now extruding silver alloy rod/bar.
- End-use of rod/bar is brazing alloys & electrical contacts.
- This press can also extrude aluminium, copper, brass and similar metals.

BASIC DETAILS:
Manufacture:
- Clecim
- New 1996
- Refurbished 2004, Upgraded 2008

Billet Size:
- Diameter - 100-125mm (3.94 - 4.92")
- Length - 600mm (23.62")

Equipment / Scope:
1. Billet Heater
- Induction Billet Heater with Auto Transfer
2. Extrusion Press
- Horizontal, oil hydraulic, 4-column
- Direct/Indirect Extrusion
- Oil Gear/Towler Hydraulic Pump & Control Unit
- Fimex Electrical Supply Panels
- Operators Desk
- Extensive Range of Tooling and Dies for Wire, Bar, Rod, Strip etc.
3. Packaging:
- Two Coiling Stations
- Two 12-head Spooling Units

MORE DETAIL:
1. Forces:
- Main cylinder - 1300 mtons
- Side cylinders - 200 mtons
- Max force - 1500 mtons
- Side cylinder return - 125 mtons
- Container clamping - 200 mtons
- Container cylinder return - 125 mtons
- Shear on container cradle - 25 mtons
- Bed shear - 70 mtons

2. Speeds of the "vilage"
- Main cylinder - 1030 mm
- Side cylinders - 1030 mm
- Container cylinders with main and side cylinders - 850 mm

3. Speeds of the "mobiles"
- Mobile crosshead feed 350 mm/s
- Moving crosshead recoil 280 mm/s
- Container advance 350 mm/s
- Container recoil 350 mm/s
- Bottom shear descent 400 mm/s
- Base shear recall
- Billet and container 500 mm/s

4. Billet /Container Size
- Billet diameter - 98 and 116mm
- Billet length - 250-600mm
- Container diameter - 100-140mm
- Container length 700 mm

5. Weights and Dimensions
- Weight of the press complex (on the foundation) = 80 mtons approx.
- Overall press length = 5700mm approx.
- Overall height of press (with main tank) = 4200mm approx.
- Height of the press/ground axis = 1000mm

6. Electrical characteristics
- Power installed (with additional equipment) approximately = 600 kW
- 380 volts / 3 phase / 50 Hz
- Control circuit and solenoid valves = 48 volts

7. Container heating
- Heating power approx. 40kW
- Maximum temperature = 500 degrees
- Number of heating zones = 2

8. Electric motors of the main pumps = 375 litres/min
- Number of motors = 2
- Unit power = 185 kW
- No-load speed = 1500 rpm

9. Electric motor of the main pump of 180 litres/min
- Unit power = 90 kW
- No-load speed 1500 rpm

10. Motor for filtration and cooling
- Number of motors = 1
- Unit power = 15 kW
- No-load speed 1500 rpm

11. Motor for control/clamping circuit
- Number of motors = 1
- Unit power = 22 kW
- No-load speed 1500 rpm

12. Hydraulic characteristics
a. Main pumps = 3 pumps/ 300 bar operating pressure/ flow rate for 2 pumps = variable O-375 litres/min max. / unit flow rate for I pump = variable O-180 litres/min max. / Servo control electronic control
b. Pilot pump = 1 pump / 100 litres/min / 50 bar
c. Container clamping pump = 1 pump / 20 litres/min / 300 bar
d. Filtration and cooling pump = 1 pump / 600 litres/min / 10 bar
e. Main reservoir = 5500 litres / oil type = MOBIL DTE 26 / oil temp = 45-50 degrees C

13. Filtration
- On servo-valves = 6 microns
- On circuit with alarm for clogging detector = 10 microns

14. Cooling
- Power 150 kW
- Max. water inlet temp = 20-5 degrees C
- Max water flow = 10 m3/h
- Regulation of water flow by thermostatic valve

15. Pneumatics
- Minimum air pressure = 6 bar

16. Manufacturers / suppliers
- Hydraulics = Oilgear
- Electrics = Telemecanique
- Pneumatics = Festo
- Motors = ABB or Leroy Sommer
- Automation = Telemecanique

CONDITION
- Excellent
- Capable of processing a wide range of metals with required handling systems, etc.

PURCHASE OPTIONS
- A medium or long-ranged "operate in place" contract can be obtained!
- Or, the typical sale with dismantling and relocation (for buyer's account).

Sold "as is, where is" EXW installed and under power.