Two (2) Very Good SCAL / Pechiney Twin-Roll Strip Casting Lines - Installed - Not under power
Scope of Supply:
Each Line is a Complete Line: melting to casting to recoiler.
3 Furnaces, Chiller, Degasser, Launders, Bag House, and spare rolls (cores and shells).
Plus, of course, the caster, tension bridle, shear, and recoiler.
Also, available = one dross press, one nitrogen plant
Manufacture
- SCAL / Pechiney
- Model - 3C
- Caster #1 = new 2000. Caster #2 = new 2006.
Strip Width
- 600 - 1600 mm (23.6 - 63")
Strip Thickness
- 6.0 - 10.0 mm (.236 - .394")
Caster Roll Size
- Diameter: 620 mm (24.4")
- Face: 1750 mm (68.9")
Coil Weight
- 5 mtons (11,020 lbs)
Casting Capacity
- 1.2 tons/hr
Alloys Cast
- 1xxx, 3xxx, 5xxx
- Specific alloys cast = 3105, 3003, 1060, 1050, 1100, 5005
Equipment:
Furnaces (all are tilting type)
- 1 x 20 ton capacity Melting
- 1 x 20 ton capacity Melting/Holding
- 1 x 20 ton capacity Holding
- Fuel type = furnace oil
- Burner type = oil film burner
Launder System
Degasser - 1.5 mtons/hr
Titanium-Boron rod feeding system - 2 m/hr
Filtration unit
Caster
- Stands
32.2 kW drive with gearbox
1 x spare gearbox
Graphite spray system
Cooling water circuit
Caster tip mechanism = assemble at tip table
- Caster Rolls
Rolls = 5 sets = 10 rolls
Cores = 5 sets + 2 spares
Shells = 5 sets + 1 new spare
Roll Bearings = complete for 5 sets + 21 spares
Roll Chocks = 4 sets = 16 total
Diameter: 620 mm (24.4")
Face: 1750 mm (68.9")
Electrics/Controls
- ABB / Siemens
- It is recommended that the controls for Caster 1 be upgraded
Edge Trim / Tension Roll Stand with chip collection - 11 kW x 2
Flying Shear
Recoiler
- 15 kW drive with gearbox
- Coil car
- Pusher plate
Dross Press
With hydraulic unit, 2 sow molds, 4x4 dross spreading chamber
Nitrogen plant - 5 Nm3
- Hydraulic units / power packs / high pressure manual pump
- Smoke Filter - 110 kW
Chiller Unit with Plate Heat Exchanger and Pumps - 147 kW
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