2200 ton x 8" Breda Aluminum Extrusion Line: EX-498 (PLUS New Handling System Additional and Included as a Package)

2200 ton x 8" Breda Aluminum Extrusion Line: EX-498 (PLUS New Handling System Additional and Included as a Package)

orCall +1 (336) 597-2370

Description

One (1) Used 2200 ton x 8" Breda Aluminum Extrusion Line: EX-498 + NEW HANDLING SYSTEM


Manufacture

  • Breda / Junker / Edwards / Elhaus / etc
  • New 1989, 1994 etc


Billet Size

  • Diameter = 211 mm (8.3")
  • Length = 1080 mm (42.52")


Max Profile Length = 45 m (147.6 feet)


SCOPE OF SUPPLY


USED EQUIPMENT

1 pc 22 MN extrusion press, type direct, rear loader

1 pc die heater (2-chest-heater)

1 pc rod magazine for round bars max. (6,000 mm)

1 pc quick heater (gas) for round bars Ø 203 mm (8“), max. 5,000 kg/h 1 pc block loader robot KUKA

1 pc water quencher (12 nozzle holders) 1 pc flying warm saw

1 pc double puller 1 pc cooling table 1 pc stretch bench 1 pc buffer table

1 pc sawing infeed roller table

1 pc saw for section length (1,500 - 12,000 mm)

450 pcs production frames (OD: 6m x 1m x .5m) (ID: 6m x 1m x .4m) (stacking height: 5 pcs)

1 pc tool pickling incl. fresh and old pickling tank 1 pc cooling tower for hydraulic oil

1 pc complete crane runway for tools (capacity: 1,000 kg)

1 pc tool table with hydraulic hold-down station

Tooling: +/- 40 pcs tool holders / +/- 50 pcs pressure plates / 2 pcs tool cassettes

4 pcs containers


NEW EQUIPMENT

Complete UNTERSCHÜTZ Handling System

A01 Extension runout system, Installation of 34 cooling fans

A02 Transversal transport system 1, 43 flat belts

A03 Transversal transport system 2, 43 toothed belts

A05 Stretcher 80 tons

A06 Transversal transport system 3, 43 pieces consisting of 3 flat belts, Transversal transport system 4, 44 pieces consisting of 4 toothed belts

A07 Saw conveyor, lift type, rubber rolls

A08 Finishing saw with conveyor and evacuation

A09 Scrap extraction

A10 Roller conveyor exit side, rubber rolls

A11 Electrical control

A12 Safety devices

B01 Roller conveyor, lift type, plus 3 flat strip transversal conveyors

B02 Stacking system for extruded sections with centering device

B03 Electrical control

B04 Safety devices


NOT INCLUDED IN SCOPE

 - The ELHAUS curing oven does not belong to the scope of supply.

 - The extrusion press will be sold with the EXTRUTEC billet furnace, not the JUNKER billet furnace.

 - Fans of the current exit system will be taken for the new one.


SOME EQUIPMENT SPECS

Billet Heater

  • Extrutec


Die Heater

  • Marx, electric heating


Extrusion Press

  • Breda, new 1989
  • 2200 mtons pressing force
  • Design = 4 column, horizontal, oil hydraulic
  • Extrusion Speed = 2 - 50 mpm (6.5 - 164 inches per minute)
  • Container heating = electrical resistance                                                             
  • Section: billet tail end = 10 - 100 mm
  • Die Changer = 2 cassette unit ("double die slide")
  • Pumps = 4 / 500 l/min capacity / 160 kW each


Quench Section

  • Air and Water


Double Puller

  • Manufacture = Reisch
  • Design = Double head unit
  • Clamping = pneumatic segments
  • Longitudinal drive = rope


 Cooling Tables

  • Walking beam type
  • 50 meter table length
  • Cooling fans = Row 1 with 28 fans / Row 2 with 12 groups of 3 fans


Stretcher

  • Manufacture = Edwards
  • Tonnage = 50 mtons


Finish Saw

  • Manufacture = Elhaus
  • Design = circular saw. top side
  • Complete with infeed table and storage


Exit Stacker

  • Manual stacking


Electrics

  • Siemens
  • Press/Puller PLC = S7
  • Cooling Beds/Finish Saw = S5


Hydraulics

  • Rexroth


PROCEDURE OF SALE

 - Potential buyers shall bid until end of calendar week 37/2021 (Sept 10)

 - Auction: calendar week 38/2021

 - Signing of contract of sale: calendar week 39/2021

- Dismantling and removal shall be concluded by the end of calendar week 50/2021.

- Dismantling, shipment etc. at the buyer’s expense.


Sold "as is, where is" EXW on foundation.

Specifications

ManufacturerBreda
Year1989
ConditionUsed
Stock NumberEX-498