480mm Aluminum Melting, Casting, Rolling Mill, Slitting Plant for Venetian Blinds and Other Narrow Strip: MC-450

orCall +1 (336) 597-2370

Description

For Sale is a complete plant to melt, cast, roll, and slit narrow aluminum coil for venetian blinds or other narrow products


MELTING FURNACE

  • Mfr: De Winter, new 2014
  • Holding capacity: 75 mton
  • Melting capacity: 6.5 mtons/hr
  • 2 chamber design
  • BTS regenerative system
  • Pyrotec (Metaullics) mixing and overflow/transfer pump - J50-SM - 40"bowl
  • Natural Gas Fired - 7560kcal/Nm3. / 280mbar
  • Main Burners = 4.5MW each / 511Nm3/hr
  • Secondary Burner = 0.6MW
  • BTS regenerative system
  • Controls:

Furnace = Siemens S7 400 with MP377 15" touch panel

Scada = WIN CC

  • Dimensions

14.6 x 18 x 8 m (7.3m above floor level)

10.5 x 10.7 x 4.5 m shipping dimension largest part

Weight total = 521 mtons +/-

Weight main part = 400 mtons +/-


TILTING HOLDING FURNACE

  • Mfr: Thermcon, new 2002
  • Holding Capacity: 25 mton alloying furnace
  • Alloys (typical) AA5050, 2.5-3.0% Mg
  • Natural Gas Fired = 7560kcal/Nm3.
  • Main Burner = 1.9MW
  • Secondary Burner = 0.6MW
  • Controls = Siemens S7 300 and TP700, OP 270 on desk
  • Dimensions

9 x 8 x 9 m (7m above floor level) overall

8.3 x 6.6 x 4.3 m shipping dimensions

Weight = 200 mtons +/-


CASTER

  • Mfr: Fata Hunter, new 1999
  • Alloys (typical) AA5050, 2.5-3.0% Mg alloy
  • Capacity = 9 mtons/hr
  • Slab Size

Thickness = 26mm max

Width = 350-480mm adjustable

Runout bed solidify length = 1.3 m

  • Tilt Angle = 0 - 15º
  • Speed = 1.0 mpm min / 5.5 mpm max
  • Pour Control = Inflow laser controlled down spout
  • Coolant = water 0-30 degrees C
  • Controls: PLC = Siemens S7-400 / Scada = Simplicity
  • Dimensions

7 x 8 x 6 meters

Total weight = 35 mtons

Main Caster Body weight = 20 mtons


HOT MILL - 5 STANDS

  • Mfr: Fata Hunter, new 2000
  • Entry thickness = 26 mm max
  • Exit thickness = 2 mm min
  • Strip width = 480 mm max
  • Speed = 65 mpm max
  • Coil size

ID = 600 mm

OD = 2000 mm max / 1250 mm min

  • Work Roll Size = 470mm diameter x 550 mm width
  • Motors stands = AC, Control Technics, 250kW , 12 pulse AC converter
  • Coolant/lubrication = Emulsion
  • Filtration system (in return): Schneider 2500 l/m (150m3/hr)
  • Controls:

PLC = Siemens S7-400

Scada = Simplicity

Safety PLC = Pilz PSS1

Inter-stand Tension Control = ABB

Gauge / Thickness control = ABB (hydraulic output measuring)

  • Electrical power = 400V, 2x3Phase, 50Hz (dedicated transformer)
  • Dimensions = 36 x 16 x 7m (4m above floor)


COLD MILL - 6 STANDS

  • Mfr: Frohling, new 1984
  • Continuous: buttwelding, induction annealing, quench, shear
  • 2 Rewinds with belt wrappers
  • Entry thickness = 2.0 mm max
  • Exit thickness = 0.15 - 1.0 mm
  • Strip width = 220 mm max
  • Speed = 500 mpm max exit speed
  • Coil Size

ID = 400 mm

Entry OD = 2000 mm max

Exit OD = 1200 mm

  • Work Rolls = 130mm diameter x 300mm face
  • Backup Rolls = 270mm diameter x 290mm face
  • Motors stands = DC, ABB converters (revamp 2008), 100kW, driving the work rolls
  • Coolant/lubrication = Mineral oil
  • Filtration system: Laval, candles
  • Controls:

PLC (revamp 2008) = Siemens S7-400, Reliance Automax (weld) and ABB AC31 (pos. control stands & flatness)

Safety PLC = Pilz PSS1

Scada = Simplicity

Inter-stand tension control

Flatness control on stand 6

Thickness control = Vollmer gauges on each stand measuring output

  • Dimensions = 55 x 10 x 4/19m


BAGHOUSE

  • Mfr: Nederman / new 2015
  • Model = FS722/3.25/455 flat bag type filter
  • Capacity

Flow = 45000Nm3/hr

Temperature = 125ºC

Filter area = 650 m²

  • Main fan = AC, 75kW, Danfoss, 75kW
  • Controls

PLC = Siemens S7 1500

Panel = Simatic TP700 Touchpanel

  • Dimensions = 12 x 8 x 8 meters


SLITTING LINE

  • Mfr: Burghardt & Schmidt, new 2002
  • Slitter area = noise reducing cabin with scrap exhaust
  • Strip width = 480 mm max
  • Strip thickness = 1.75 - 2.25 mm
  • Speed = 1-300 mpm
  • Coil Size

Entry ID = 600 mm

Entry OD = 2000 mm

Exit ID = 400 + 600 mm

Exit OD = 2000 mm

Weight = 3650 kg max

  • Slitter Knives = 250 mm OD x 110-140 mm ID
  • Motors = AC, Control Technics, Unidrive Classic, 75kW and 132kW
  • Controls = Siemens S7-300 and OP27 PLC
  • Dimensions = 18 x 8 x 5 meters


UTILITIES

  • Electrical power = 400V, 3Phase, 50Hz
  • Air = 5 bar
  • Natural gas = 280mbar
  • Cooling water


Sold "as is, where is" EXW plant foundation, under power.

Specifications

ManufacturerFata Hunter
ModelFrohling
Year2002
ConditionUsed
Stock NumberMC-450