Hazelett Narrow Continuous Strip Casting Line: MC-433

Hazelett Narrow Continuous Strip Casting Line: MC-433
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Description
Hazelett Narrow Continuous Strip Casting Line: MC-433 / 305mm (12") COMPLETE SLUG MAKING PLANT - MELT, CAST, ROLL, ROLL GRINDING, SLUG BLANKING
Manufacture:
- Caster: Hazelett (USA)
- Rolling Mills: Wellman (UK)
Strip Width
- 305mm max (12")
Material: Aluminum or Zinc
Melting Furnace
- Stationary reverb
- Natural gas fired
- 17 tons aluminum capacity
- 45 tons zinc capacity
- Burner = 1 recuperative supply hot-air natural gas unit / 3.0 kW/hr, 2,580,000 kcal/hr
- Melt Rate = 3,800 kg/hr (8,378 lbs/hr)
- Power Supply = 380 volts / 3 phase / 50 Hz
Caster
- Max Production: 10,900 kg/hr (24,000 lbs/hr)
- Type: Twin-belt continuous strip
- Cast Thickness Range: 9.5 - 50 mm (.375 - 2.0")
- Max Cast Width: 305 mm (12")
- Start-up/Production Width: 285 mm ( 11.2")
- Belt Width: 508 mm (20")
- Casting Speed Range: 2.69-13.46 mpm (8.8-40.0 fpm)
- Production Cast Speed: 6.78 mpm (22.0 fpm)
- Caster Drive: 1.36 / 7.46 kW, 400/2200 rpm, 313.05:1 gear ratio
- Cooling: 5680 L/min rated manifold / 453,000 kcal/hr required / 55 kW @ 1440rpm at each pump
Rolling Mill #1
- Type: 2-Hi hot mill
- Typical Thickness Range: 12.7 - 6.0 mm (.500 - .236")
- Roll Size: 435 mm max diam (17") x 425 mm face (16.75")
- Mill Speed: 27.5 mpm (90 fpm)
- Rolling Load Capacity: 300 mtons max
- Max Roll Gap: 34 mm (1.34")
- Screwdowns = Motorized / 2 motors each (6.7/8.5kW) / 4.8 - 9.7 mm/min screw speed
- DC Drive motor: 0/100/200 kW - 0/800/1600 rpm -/ 79.6:1 gear ratio
Mill #1 Coiler
- Weight Capacity: 1500 kg ( 3300 lbs)
- Drive: 35 kW DC variable speed
- Speed Range: 0 - 55 mpm ( 0-180 fpm)
- Hydraulic Coil Push-off
- Coil Car
Rolling Mill #2
- Type: 2-Hi Hot or Cold
- Typical Thickness Range: 6 mm to 3 mm (.236 - .118")
- Roll Size: 435 mm diameter (17") x 425 mm face (16.75")
- Mill Speed: 27.5 mpm (90 fpm)
- Max Roll Gap: 34 mm (1.34")
- Screwdowns: Motorized, 2 motors each, 6.7/8.5 kW, 1410/2850 rpm, 4.8 - 9.69 mm/min screw speed
- DC Drive Motor: 0/500/500 kW - 0/850/1600 rpm - 8.3:1 gear ratio
- Typical Reductions: (zinc)
Hot rolling – 6 mm down to 3 mm
Cold rolling – 3 mm down to 0.45 mm in 4 passes
Mill #2 Uncoiler
- Mandrel ID: 535 - 610 mm (21 - 24")
- Coil OD: 1250 mm max (49")
- Weight Capacity: 1500 kg (3300 lbs)
- Speed: 190 mpm (624 fpm)
- DC Drive Motor: 0/20/20 kW - 0/640/1600 rpm - 14.5:1 gear ratio
- Mill #2 Recoilers (2)
- Type: Expanding mandrel
- Mandrel ID: 585 - 610 mm (23-24")
- Coil OD: 1250 mm max (49")
- Weight Capacity: 1500 kg (3300 lbs)
- Speed: 250 mpm (820 fpm)
- DC Drive Motor: 0/35/35 kW - 0/640/1600 rpm - 52:1 gear ratio hot - 11.48:1 gear ratio cold
- Belt Wrappers
- Coil Push-offs
- Coil Cars
Fume Exhaust System: Included
Cranes (2 Jib Cranes): 1 x 2.0 ton + 1 x 3.2 ton
Slug Blanking Press #1
- Rhodes 150 ton double sided, single helical
- Strokes Per Minute: 0-100
- Stroke: 31.75 mm (1.25")
- Ram Adjust: 76 mm (3")
- Bed Area: 736 x 610 mm (29" x 24")
- Width Between Slides: 889 mm (35")
Slug Blanking Press #2
- Rhodes, 200 ton double sided, single helical
- Strokes Per Minute: 0-100
- Stroke: 31.75 mm (1.25")
- Ram Adjust: 76 mm (3")
- Bed Area: 736 x 610 mm (29" x 24")
- Width Between Slides: 889 mm (35")
Slug Cleaning/Drying/Tumbling
Tooling: 8 sets of high precision tools
Roll Grinder: Churchill, 1982, with +/- crown profiling installed
Spares:
- 3 complete roll sets with chocks and bearings
- Hydraulic/pneumatic valves
- Gears, gaskets, seals, etc.
- Cores (spools)
Specifications
Manufacturer | HAZELETT STRIP CASTING CORPORATION |
Model | Belt Type Continuous Caster |
Condition | Used |
Stock Number | MC-433 |
Type | Melting/Casting, Casters - Continuous Strip |
Status | For Sale |
Material | Aluminum or Zinc |
Fume Exhaust System | Included |
Cranes (2 Jib Cranes) | 1 x 2.0 ton + 1 x 3.2 ton |
Roll Grinder | Churchill, 1982, with +/- crown profiling installed |